Benefits of induction heating
Benefits of induction heating used in plastic processing machinery
Benefits of Induction Heating
- Energy efficiency 30%-85%
Currently, plastic processing machinery mainly uses resistance heating elements which can produce a large amount of heat radiated to the surroundings. Induction heating is an ideal alternative to solve this issue. The surface temperature of induction heating coil ranges between 50ºC and 90ºC, the heat losses are significantly minimized, providing energy savings of 30%-85%. The energy saving effect is therefore more obvious when the induction heating system is used in high power heating equipment.
- Safety
Using induction heating system enables the surface of the machine to be safe for touching, and that means it can avoid burn injuries which often occur in plastic machines that use resistance heating elements, providing a safe workplace for operators.
- Fast heating, high heating efficiency
Compared to resistance heating whose energy conversion efficiency is approximately at 60%, the induction heating is over 98% efficient at converting electricity to heat.
- Lower workplace temperature, higher operation comfort
After using induction heating system, the temperature of entire production workshop is lowered by more than 5 degrees.
- Long service life
In contrast to resistance heating elements that have to long-lasting work at high temperature, the induction heating works at near ambient temperature, therefore efficiently prolonging the service life.
- Accurate temperature control, high product qualification rate
The induction heating provides low or no thermal inertia, so that it will not cause the temperature overshoot. And the temperature can remain at set value of 0.5 degree difference.
Benefits of induction heating used in rotary drum dryer
Benefits of Induction Heating
- Heat is generated directly inside the workpiece, reducing the heat loss while increasing energy efficiency;
- High power density enables the heating speed faster;
- No open flame and heating medium required, providing safer and cleaner workplace;
- Digital control system ensures accurate temperature control, offering an intelligent operation;
- Compact structure and easy maintenance;
Compared to traditional resistance heating or gas-fired heating, induction heating can shorten the heating time by more than 50%, and the energy efficiency is more than 30%. Besides, induction heating will not produce any smoke and emissions, solving the concerns of environmental issues.
Benefits of induction heating used in chemical reactor
Benefits of Induction Heating
- Energy efficient
Induction heating is over 98% efficient at converting electricity to heat, providing energy savings of 30% and more.
- Safe and reliable
Coupled with intelligent control, the induction heating eliminates the need for open flame and heating mediums, ensuring a safer operation.
- Eco-friendly
With no need for open flame, induction heating does not produce dust, odor, noise and hazardous gases, compliant with the requirements of National Energy Conservation Policy.
- Digital control
Digital control system ensures accurate temperature control, offering an intelligent operation.
- Compact structure, easy maintenance
Benefits of induction heating used in flue gas treatment system
Benefits of Induction Heating
- Energy efficiency 30%-85%
Currently, industrial machinery mainly uses resistance heating elements which can produce a large amount of heat radiated to the surroundings. Induction heating is an ideal alternative to solve this issue. The surface temperature of induction heating coil ranges between 50ºC and 90ºC, the heat losses are significantly minimized, providing energy savings of 30%-85%. The energy saving effect is therefore more obvious when the induction heating system is used in high power heating equipment.
- Safe
Using induction heating system enables the surface of the machine to be safe for touching, and that means it can avoid burn injuries which often occur in machines that use resistance heating elements, providing a safe workplace for operators.
- Fast heating, high heating efficiency
Compared to resistance heating whose energy conversion efficiency is approximately at 60%, the induction heating is over 98% efficient at converting electricity to heat.
- Lower workplace temperature, higher operation comfort
After using induction heating system, the temperature of entire production workshop is lowered by more than 5 degrees.
- Long service life
In contrast to resistance heating elements that have to long-lasting work at high temperature, the induction heating works at near ambient temperature, therefore efficiently prolonging the service life.
- Accurate temperature control, high product qualification rate
The induction heating provides low or no thermal inertia, so that it will not cause the temperature overshoot. And the temperature can remain at set value of 0.5 degree difference.
Benefits of induction heating used in hot air drying equipment
Benefits of Induction Heating
- High heating efficiency, heat utilization over 98%
Induction heating can turn the metal cylindrical part itself into the heat source, thereby enabling the heat to be directly absorbed while providing even heating without partial temperature difference. In addition, a layer of heat insulation material is wrapped around the metal cylindrical part to avoid the heat loss, thus guaranteeing high heat utilization of more than 98%.
- Intelligent control, easy to operate
Intelligent control system, real-time temperature display and one-key start are significant features making operator to use. Besides, attended monitoring is not required, so that the labor cost is efficiently reduced. The system is certified in accordance with 3C Certificate and Special Furnace Body Qualification Certificate, the service life can reach 10 years and more.
- Safety and reliability
No open flame, no electricity leakage;
- Modular installation
The induction heating unit can be installed individually. Multiple units can be used in parallel.
- Energy efficiency 30%-60%
Induction heating saves more than 30% energy in comparison with traditional resistance heating method.
Benefits of induction heating used in steam heating system
Benefits of Induction Heating
- One key start, steam is produced within 5 seconds without pre-heating
Compared to traditional resistance heating that takes 5 minutes to produce steam and traditional coal fired boiler that takes 50 minutes to produces steam, induction heating offers higher heating efficiency with only 5 seconds, greatly saving energy, time and cost.
- Intelligent control, easy to operate
Intelligent control system, real-time display of steam temperature and pressure, 24-hour segment timer start / shut down, one-key start are significant features making operator to use. Besides, attended monitoring is not required, so that the labor cost is efficiently reduced. The system is certified in accordance with 3C Certificate and Special Furnace Body Qualification Certificate, the service life can reach 10-12 years.
- Safety and reliability
The steam generator that adopts inducting heating technology has insulator between electric wire and heating unit, so it will not cause electricity leakage. Fault detection and alarm system provides comprehensive protection in all aspects of water leakage, electricity leakage, high pressure, high temperature, water shortage, etc.
- Modular installation
Induction heating steam generator can be installed individually, or multiple units in parallel to be used per actual application needs, thus providing easy installation and space saving while reducing installation expenses and piping cost.
- No need for annual boiler inspection, highest steam temperature of 500ºC
Volume of heating unit is less than 30L, eliminating the need for annual boiler inspection. The pressure and temperature of the steam generator can be easily adjusted, allowing 500ºC high temperature steam to be produced under extreme low pressure.
- Energy efficiency 30%-60%
Induction heating is over 98% efficient at converting electricity to heat, it saves more than 30% energy in comparison with traditional resistance heating method. The induction heating steam generator is 10-50 times faster than traditional boilers in steam production, it currently is an energy efficient steam generator in the market.
- Eco-friendly, clean workplace
With no need for open flame, induction heating does not produce dust, odor, noise and hazardous gases, compliant with the requirements of National Energy Conservation Policy, and providing safer and cleaner workplace for operators.
- Combining techniques of water cooling and waste heat recovery
With exclusive patent technology, the system features high waste heat utilization and efficient energy saving.